Gramophone record: Encyclopedia II - Gramophone record - History of the materials

Gramophone record - History of the materials

Early disc records were originally made of various materials including hard rubber. From 1897 onwards, earlier materials were largely replaced by a rather brittle formula of 25% "shellac" (a material obtained from the excretion of an Indian beetle, a natural plastic), a filler of a cotton compound similar to manila paper, powdered slate and a small amount of a wax lubricant. The mass production of shellac records began in 1898 in Hanover, Germany. Shellac records were the most common until about 1950. Unbreakable records, usually of celluloid (an early form of plastic) on a pasteboard base, were made from 1904 onwards, but they suffered from an exceptionally high level of surface noise.

In the 1890s the early recording formats of discs were usually 17.5 cm (~seven inches) in diameter. By 1910 the 25 cm (~10-inch) record was by far the most popular standard, holding about three minutes of music or entertainment on a side. From 1903 onwards, 30 cm 12-inch records were also commercially sold, mostly of classical music or operatic selections, with four to five minutes of music per side.

Such records were usually sold separately, in plain cardboard sleeves that may have been printed to show producer of the retailer's name and sometimes in collections held in paper sleeves in a cardboard or leather book, similar to a photograph album, and called record albums. Also, empty record albums were sold that customers could use to store their records.

While a 78 rpm record is brittle and relatively easily broken, both the microgroove LP 33⅓ rpm record and the 45 rpm single records are made from vinyl plastic which is flexible and unbreakable in normal use. 78s come in a variety of sizes, the most common being 10 inch (25 cm) and 12 inch (30 cm) diameter, and these were originally sold in either paper or card covers, generally with a circular cutout allowing the record label to be seen. The Long-Playing records (LPs) usually come in a paper sleeve within a colour printed card jacket which also provides a track listing. 45 rpm singles and EPs (Extended Play) are of 7 inch (17.5 cm) diameter, the earlier copies being sold in paper covers. Grooves on a 78 rpm are much coarser than the LP and 45 - roughly as wide as a fingernail is thick.

In 1930, RCA Victor launched the first commercially-available vinyl long-playing record, marketed as "Program Transcription" discs. These revolutionary discs were designed for playback at 33⅓ rpm and pressed on a 30 cm diameter flexible plastic disc. In Roland Gelatt's book The Fabulous Phonograph, the author notes that RCA Victor's early introduction of a long-play disc was a commercial failure for several reasons including the lack of affordable, reliable consumer playback equipment and consumer wariness during the Great Depression. A good outline of this unsuccessful product launch can be found here.

However, vinyl's lower playback noise level than shellac was not forgotten. During and after World War II when shellac supplies were extremely limited, some 78 rpm records were pressed in vinyl instead of shellac (wax), particularly the six-minute 12" (30 cm) 78 rpm records produced by V-Disc for distribution to US troops in World War II.

Beginning in 1939, Columbia Records continued development of this technology. Dr. Peter Goldmark and his staff undertook exhaustive efforts to address problems of recording and playing back narrow grooves and developing an inexpensive, reliable consumer playback system. In 1948, the 12" (30 cm) Long Play (LP) 33⅓ rpm microgroove record was introduced by the Columbia Record at a dramatic New York press conference.

Adapted from the Wikipedia article "History of the materials", under the G.N U Free Docmentation License. Please also see http://en.wikipedia.org/wiki