Chuck engineering: Encyclopedia - Chuck engineering

Chuck (engineering)

A Chuck is a specialised type of clamp used to hold rotating tools or materials.

Chuck engineering - Collet

A collet is a sleeve with a (normally) cylindrical inside and a conical outside. The collet has kerf cuts along its length to allow it to expand and contract. A threaded section at the rear of the collet is used to pull it into a matching conical socket. As the collet is pulled into the socket, the collet will contract - gripping the contents of the inner cylinder. Collets are most commonly found on milling machines, lathes, wood routers, and precision grinders. There are many different systems, common examples being the ER and R8 systems. Collest can also be obtained to fit Morse or Brown and Sharpe taper sockets.

Typically collets offer far higher levels of precision and accuracy than self-centering chucks, and have a far shorter setting up time than independent-jaw chucks. The penalty is that most collets can only accommodate a single size of workpiece. An exception are ER collets which typically have a working range of 1mm (about 0.04 inches).

Collets usually are made to hold cylindrical work, but are available to hold square, hexagonal or octagonal workpieces.

Chuck engineering - Drill

A drill chuck is a specialised three-jaw chuck used to hold drill bits or related tools.

The image at right shows an assembled keyless chuck at the top. The tightening action of this chuck style is performed by twisting the body using firm hand pressure only.

The lower images show the traditional keyed style of drill chuck with its key. The arbor is shown separately to the right. These chucks require a key to provide the necessary torque to tighten and loosen the jaws. The rotary action of the key turns the outer body which acts on an internal screw; this in turn moves the threaded jaws in or out along a tapered surface. The taper allows the jaws to encompass various sizes of drill shanks. The end view shows the three small jaws that slide within the body.

Some high precision chucks use ball thrust bearings to reduce friction in the closing mechanism and maximizing drilling torque. These chucks are sometimes referred to as "super chucks".

Chuck engineering - Special Direct System SDS

Developed by Bosch over 30 years ago, the SDS uses a cylindrical shank on the tool, with indents to be held by the chuck. A tool is inserted into the chuck by pressing in, and is locked in place until a separate lock release is used. SDS relies on a tool having the same shank diameter as the chuck - there are three standard sizes: SDS, SDS+ and SDS-MAX. Most used in high power hammer drills, SDS chucks are never used to hold work pieces. Often misreported as meaning "Slot Drive System" or "Special Drilling System".

Chuck engineering - Three-jaw

A three-jaw chuck is a rotating clamp which uses three interconnected dogs or 'jaws' to hold on a tool or work piece. Three-jaw chucks are usually self-centering and are best suited to grip circular cross sections, though independent versions can be obtained.

The image shows a three-jaw chuck and key with one jaw removed and inverted showing the teeth that engage in the scroll plate. The scroll plate is rotated within the chuck body by the key, the scroll engages the teeth on the underside of the jaws which moves the three jaws in unison, to tighten or release the workpiece.

The Griptru™ style of self-centering chuck from Pratt Burnerd Intl., Ltd. has further adjustment screws which can be used to further improve the accuracy of he chuck at any chosen diameter of workpiece.

Three-jaw chucks can be found on lathes and indexing heads.

Chuck engineering - Four-jaw

A four-jaw chuck is similar to a three-jaw chuck, but with four jaws, each of which can be moved independently. This makes them ideal for gripping non-circular cross sections, but difficult to centre precisely. Four-jaw chucks are almost never used for tool holding. Four-jaw chucks can be found on lathes and indexing heads.

The image shows a four-jaw chuck with the jaws independently set. The key is used to adjust each jaw separately.

Chuck engineering - Multi jaw

For special purposes, and also the holding of fragile materials, chucks are available with six or eight jaws. These are invariably of the self-centering design, and are built to very high standards of accuracy.

Chuck engineering - Self-centering four jaw

A four jaw chuck with a mechanism for centering the work piece. Sometimes used to refer to chucks where the jaws are moved in interconnected pairs.

Chuck engineering - Magnetic

Used only for holding ferro-metallic work pieces, a magnetic chuck consists of an accurately centred permanent magnet face.

See also

• Faceplate and driver

Machine tooling:

Angle plate | Chuck | Collet | Fixture | Indexing head | Lathe center | Machine taper | Magnetic base | Mandrel | Rotary table | Wiggler

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Categories: Machine tooling | Tools | Woodworking

Adapted from the Wikipedia article "Chuck engineering", under the G.N U Free Docmentation License. Please also see http://en.wikipedia.org/wiki